Job Responsibilities
- Responsible for day-to-day operation of the Aluminium Extrusion Press and auxiliary equipment.
- Ensure proper die setup, billet loading, extrusion parameters and profile handling as per production requirements.
- Monitor billet alloy, temperature and extrusion process parameters and take corrective action when required.
- Monitor daily production output, productivity and minimize machine downtime.
- Ensure production is carried out as per the daily production plan and schedule.
- Inspect extruded profiles for dimensions, surface quality, straightness and other customer requirements.
- Coordinate with Quality for quality inspection and rejection control.
- Ensure compliance with ISO procedures, SOPs, work instructions and quality standards.
- Supervise operators, helpers and contract manpower and ensure proper manpower allocation and discipline.
- Coordinate with Maintenance, Quality, Tooling and Planning teams for smooth production.
- Report and escalate machine breakdowns, process abnormalities and quality issues.
- Prepare and maintain shift production reports, downtime reports, rejection reports and production records.
- Ensure proper 5S, housekeeping and safe working practices in the production area.
- Support Kaizen, productivity improvement, scrap reduction and cost-reduction activities.
Key Technical Skills
- Aluminium Extrusion Press Operation
- Die Setup & Die Change
- Billet & Alloy Knowledge
- Extrusion Process Parameters
- Profile Quality Inspection
- Production Planning & Monitoring
- Downtime & Scrap Reduction
- Basic Troubleshooting
- Team & Shift Management
- ISO / Quality System Compliance
- 5S & Kaizen