Job Purpose: To plan & execute maintenance of plant DCS System, XRF System & Intercom system and carry out modification activities in DCS/PLC programs for optimizing and enhancing reliability, optimum availability and safe utilization of the plant by effective asset management of the DCS & Communication system.
Job Context & Major Challenges:
- Identify opportunities for automation within software processes
- Software updates and data security of plant through timely upgradation of firewalls and using manageable switches.
- Fine tuning of PID’s for better automated processes and cost reduction.
- 24*7 accurate availability of environment data to CPCB.
- Avaialabilty of DCS data to maximum users through PI for optimum utilisation of process parameters and formation of reports etc.
Key Result Areas
KRA1: Data Security and Process Optimisation
- Data security and configuration backups of all servers so that IT security compliance of our group are not violated.
- Software upgradation and antivirus updates of all Servers, clients, engineering stations and firewalls .
- Optimisation of software loops for cost reduction and easy process operation.
- Avaialbility of plant data to maximum users through PI for easy process utilization.
KRA2: SHE (Safety, Health & Environment) along with Sustainability initiatives
- Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
- Educating team about “I know my job”, “I know the hazards associated with my job and I applied control measures” & “I escalate to my senior” among manpower deployed in sections/department manpower including peer, WB & CL manpower
- Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
- To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
- Active participation in safety training, safety sub committees, standard champions meeting and any safety event
- Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action
- Ensure adherence to COVID precautions and guidelines issued by management time to time along with adherance of safety precautions on the site and off the site to be safe
- Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources. for the current operation.
KRA3: System Management (Effective implementation of IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)
KRA4: Environment data and Quality related Equipments operational efficiency.
- Accurate and all time availability of environment data to CPCB.
- Static and Dynamic calibration of CBX analyzers for accurate process quality and continuous availability of real time quality data.
- X-ray machine availability for uninterrupted quality check of Clinker and cement
Required Experience: 3 - 8 years
Minimum Qualification: Bachelor Of Technology
Skills: Instrumentation, Troubleshooting