Job Responsibilities
- Supervise day-to-day electrical maintenance activities in the Extrusion and Anodizing Plant.
- Attend and troubleshoot electrical breakdowns of extrusion presses, furnaces, anodizing lines and auxiliary equipment.
- Maintain and troubleshoot motors, MCC, PCC, control panels, VFDs, contactors, relays, sensors and electrical circuits.
- Support maintenance of PLC, HMI, SCADA and automation systems and coordinate with Electrical/Automation Engineers for major issues.
- Maintain electrical systems of billet heating furnaces, ageing furnaces, anodizing rectifiers, cranes, pumps and material handling systems.
- Execute preventive maintenance as per the maintenance schedule and checklists.
- Monitor electrical equipment for abnormal temperature, current, voltage, vibration and noise.
- Allocate daily jobs to electricians and technicians and monitor timely completion.
- Coordinate with Production, Mechanical, Instrumentation and Anodizing teams during breakdowns and planned maintenance.
- Maintain electrical spare parts, tools and consumables and inform the Engineer/Manager about critical requirements.
- Maintain breakdown reports, PM checklists, equipment history and shift maintenance reports.
- Monitor electrical energy consumption and support energy-saving initiatives.
- Ensure proper earthing, cable termination, electrical panels and safety devices are maintained.
- Follow LOTO, electrical safety, work permit, PPE and statutory safety requirements.
- Support installation, commissioning and modification of new electrical equipment and machinery.
- Support RCA, Kaizen, 5S and continuous improvement activities.
Key Technical Skills
- Electrical Breakdown Maintenance
- Motors & Starters
- MCC / PCC / Control Panels
- VFD / Drives
- PLC / HMI / SCADA – Basic Knowledge
- Furnace Electrical Systems
- Anodizing Rectifier Systems
- Transformers & DG
- Sensors & Industrial Controls
- Cranes & Material Handling Electrical Systems
- Preventive Maintenance
- Electrical Safety & LOTO
- Energy Management
- Spare Parts Management